Bifurcations analysis in implicit maps through the dynamics of cumulated surface errors in milling

Abstract

In this contribution, we examine the evolution of surface errors during consecutive milling operations. Its description is based on a nonlinear implicit map, which is suitable to investigate the surface quality. It describes the series of consecutive Surface Location Errors (SLE) in roughing operations. As one of the principal results of the paper, bifurcations related to the fixed point of the implicit map are analyzed via normal form theorem. We determined a formula for the criticality of the bifurcation, which allows the approximate computation of the arising period-two solution. The method is demonstrated for the surface error model of milling, and the results are verified by numerical computations. Although the amplitude of the SLE would be negligible, its derivatives has a great influence in the model, which can cause stability problems.