Intelligent Automation in Knitting Manufacturing: Advanced Software Integration and Structural Optimisation for Complex Textile Design

Abstract

Automation in textile manufacturing plays a pivotal role in enhancing production efficiency, precision, and innovation. This study investigates the integration of intelligent technologies in the knitting sector, focusing on industrial flat knitting machines from a leading manufacturer and the use of the advanced software platform M1plus V7.5. The software’s capabilities for the digital design and simulation of complex patterned and structural knits are explored through the development and production of five experimental knitted designs. Each sample is evaluated in terms of its structural characteristics and dimensional behaviour after washing. The results highlight the potential of software-driven optimisation to improve product accuracy, reduce shrinkage variability, and support smart manufacturing practices in the textile industry.