Optimization of joint preventive maintenance strategy for two-dimensional warranty equipment

Abstract

The implementation of a joint preventive maintenance (JPM) strategy for complex product systems can significantly enhance maintenance effectiveness during the warranty period, alleviate the manufacturer’s warranty burden, and empower users with greater autonomy in maintenance activities. However, inadequate task allocation may lead to reduced product availability and increased financial burden on the manufacturer. This study proposes a JPM strategy for two-dimensional warranted complex product systems, with preventive maintenance being regular imperfect maintenance. Furthermore, the research examines the dynamics of the two-dimensional failure rate function under JPM strategies, leading to the development of nuanced warranty cost and availability models, and further develops a cost-effectiveness model. In pursuit of optimizing cost-effectiveness, a decision optimization model is formulated. This model encompasses decision variables such as the two-dimensional preventive maintenance intervals along with the timing and frequency of manufacturer intervention in preventive maintenance. The approach employed combines pattern search algorithms and genetic algorithms for model solutions. Finally, a JPM strategy for large engineering vehicles was developed. Comparing the JPM strategy given in this paper with several other strategies, the results show that the proposed strategy can effectively reduce warranty costs, improve availability, and ultimately improve cost-effectiveness. Through sensitivity analysis, the research provides managerial recommendations to guide the implementation of the proposed JPM strategies.