Effects of misalignment on the nonlinear dynamics of a two-shaft rotor-bearing-gear coupling system with rub-impact fault

Abstract

In rotor-bearing system, the misalignment can lead to secondary faults, such as the rub-impact fault. How the development of misalignment could affect the rub-impact force and other dynamic responses is important for the vibration control and fault diagnosis of rotor system. In this paper, a mathematical model of a two-shaft rotor-bearing- gear coupling system is established. The model is validated through the misaligned force of gear coupling, the supporting force of the lubricated ball bearing and the whole rotor response. To overcome the limit of traditional approaches and further dig out fault characteristics, the time-frequency method is introduced to analyze the dynamic response from both the time and frequency domains points of view. It is found the misalignment effect on rotor dynamic responses is mainly focused in high rotating speed range. The development of misalignment has an obvious adverse effect on the rotor stability. Some intermittent components in low frequency range due to the occurrence and development of misalignment can be found affecting the rotor stability at low speed range, and the high frequency rub-impact components can be found responsible for the unstable state of rotor.