Pore-scale modelling of solvent-based recovery processes

Abstract

A need for a reduction in energy intensity and greenhouse gas emissions of bitumen and heavy oil recovery processes has led to the invention of several methods where mass-transfer-based recovery processes in terms of cold or heated solvent injection are used to reduce bitumen viscosity rather than steam injection. Despite the extensive numerical and experimental investigations, the field results are not always aligned to what is predicted unless several history matches are done. These discrepancies can be explained by investigating the mechanisms involved in mass transfer and corresponding viscosity reduction at the pore level. A two-phase multicomponent pore-scale simulator is developed to be used for realistic porous media simulation. The simulator developed predicts the chamber front velocity and chamber propagation in agreement with 2D experimental data in the literature. The simulator is specifically used for vapor extraction (VAPEX) modelling in a 2D porous medium. It was found that the solvent cannot reach its equilibrium value everywhere in the oleic phase confirming the non-equilibrium phase behavior in VAPEX. The equilibrium assumption is found to be invalid for VAPEX processes even at a small scale. The model developed can be used for further investigation of mass transfer-based processes in porous media.