Torque-controlled adaptive speed control on a CNC marble saw machine

Abstract

Although CNCmarble saw machines can automatically cutmarble slabs to desired dimensions, saw speed and feed rate are selected by operator according to stone parameters, features of the saw, and its immersion depth. If the feed rate is selected lower than the optimal value, there will be time-loss and capacity deficiencies or if it is selected faster, cutting quality will decrease, spindle motor will draw more current, and saw blade will corrode faster. While cutting especially thick materials, saw may be stacked in the stone, cutting quality may be impaired, saw blade may be abraded earlier, precision quality may go down because of increase in measurement errors, and machine may be damaged with the increase in vibrations when improper feed rates are selected. Because of nonhomogeneity of the slabs and deterioration of the saw blade, operator cannot determine a persistent feed rate. This study is targeted to find saw speeds according to saw diameter and optimum feed rate by means of limiting vibrations and current drawn from saw motor and torque accordingly in order to increase working performance of CNCmarble sawmachines. Thanks to adaptive adjustment of feed rate, one can save on material as well as time, labour, and cost by making use of optimum energy.