Effects of laser beam parameters on bendability and microstructure of stainless steel in three-dimensional laser forming

Abstract

In this study, the effects of beam diameter and hatch spacing between the scanning paths on the bendability and microstructural behavior of an AISI 316 stainless-steel sheet in three-dimensional laser forming were investigated. The strain on the heating lines and that between the scanning tracks were numerically investigated to elucidate the effects of process parameters. The strain on heating lines and that between scanning tracks were numerically investigated. The increase in hatch spacing caused a larger amount of counter bending to be retained in the unaffected areas between the tracks through a process dominated by a temperature gradient mechanism (TGM), and also caused a lower deformation. The formation of small equiaxed dendrite grains instead of coarse and inhomogeneous austenite grains occurred during the process at a larger beam diameter and smaller hatch spacing, which increased the bendability of the material, owing to the decrease in anisotropy in the microstructure. Moreover, the increase in the grain size of the reheated overlap region of the deformed sample led to a higher bendability. Under these conditions, the microhardness was also increased owing to the grain boundary strengthening effect.