Research on testing method of resin sand high temperature compressive strength

Abstract

High temperature compressive strength is one of the most important performances of resin sand; its value directly concerns the quality of castings. In order to seek the best testing method of resin sand high temperature compressive strength,a self-developed instrument was used to carry out experiments,and the sample shape and size were designed and studied. The results show that a hollow cylinder sample can reflect the strength difference of different resin sands better than a solid cylinder sample,and its data is stable. The experiments selected Φ20/5×30 mm as the size of the hollow cylinder samples. The high temperature compressive strengths of phenol-formaldehyde resin coated sand,furan resin self-setting sand,and TEA resin sand were each tested. For the resin sand used for cast steel and cast iron,1,000 ºC was selected as the test temperature; for the resin sand used for cast non-ferrous alloy,800 ºC was selected as the test temperature; and for all the resin sand samples,1 min was selected as the holding time. This testing method can truthfully reflect the high temperature performance of three kinds of resin sand; it is reproducible,and the variation coefficients of test values are under 10%.