Adaptive and context-aware volumetric printing

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Abstract

We introduce Generative, Adaptive, Context-Aware 3D Printing (GRACE), a new approach combining 3D imaging, computer vision and parametric modelling to create tailored, context-aware geometries using volumetric additive manufacturing. GRACE rapidly and automatically generates complex structures capable of conforming directly around features ranging from cellular to macroscopic scales with minimal user intervention. Here we demonstrate its versatility in applications ranging from synthetic objects to biofabrication, including adaptive vascular-like geometries around cell-laden bioinks, resulting in improved functionality. GRACE also enables precise alignment of sequential prints, as well as the detection and overprinting of opaque surfaces through shadow correction. Compatible with various printing modalities1, 2, 3–4, GRACE transcends traditional additive manufacturing limitations in automating overprinting and adapting the printed designs to the content of the printable material. This opens new possibilities in tissue engineering and regenerative medicine.

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Florczak, S., Größbacher, G., Ribezzi, D., Longoni, A., Gueye, M., Grandidier, E., … Levato, R. (2025). Adaptive and context-aware volumetric printing. Nature, 645(8079), 108–114. https://doi.org/10.1038/s41586-025-09436-7

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